1. Reasons for uneven dispersion of masterbatch
Uneven formula components: the uneven dispersion of the components in the formula of the masterbatch leads to the inconsistency of the physical and chemical properties of the masterbatch, thus affecting its dispersion.
Unreasonable processing technology: During the processing of masterbatch, if the temperature, pressure, speed and other process parameters are not properly controlled, it will lead to uneven dispersion of the additives.
Unstable quality of raw materials: If the quality of raw materials used in the production process of additives is unstable, such as resin, pigment, filler, etc., it will also lead to uneven dispersion of additives.
Low surface energy of masterbatch: low surface energy of additives, high interfacial tension between additives and other materials, not easy to be dispersed, which will easily lead to uneven dispersion of additives in the process of granulation.
2. Solution for masterbatch
Optimization of formula components: Ensure that the components in the masterbatch formula are evenly dispersed to ensure the consistency of physical and chemical properties of the additives.
Adjust the processing technology: Reasonably control the temperature, pressure, speed and other process parameters to ensure the uniformity of dispersion during the processing of masterbatch.
Stabilize the quality of raw materials: choose the raw materials with stable quality and strengthen the quality control of raw materials to ensure the dispersion uniformity during the production of additives.
Improve the surface energy: through surface treatment and other methods to improve the surface energy of the additives, reduce the interfacial tension with other materials, so that it is easy to disperse.
Use of dispersants: adding appropriate amount of dispersant in the production process of additives helps to improve the dispersing performance of additives and enhance its dispersion uniformity.
3. Summary of masterbatch
The problem of uneven dispersion of additives in granulation may be caused by a variety of factors, including uneven formulation components, unreasonable processing technology, unstable quality of raw materials, low surface energy and so on.
In order to solve these problems, a series of measures need to be taken, such as optimizing the formulation components, adjusting the processing technology, stabilizing the quality of raw materials, improving the surface energy and using dispersants.
These measures can help ensure the dispersion uniformity of the additives in the granulation process, thus improving the quality and performance of the final product.
Xiamen Xiangxi New Material additives: Ideal for solving the problem of uneven dispersion of masterbatches
In plastics processing, the dispersion uniformity of the additives is critical to the performance of the final product. However, due to various reasons, the problem of uneven dispersion of additives often occurs. To solve this problem, Xiangxi additives provides a series of high-quality additives products with excellent dispersing performance and stability, which can effectively improve the dispersion uniformity during plastic processing.
Ventajas de los masterbatches de Xiangxi:
Materias primas de alta calidad: Los masterbatches de Xiangxi utilizan materias primas de alta calidad para garantizar que las propiedades físicas y químicas de los masterbatches sean estables y reducir el riesgo de dispersión desigual.
Advanced production process: Through advanced production process, Xiangxi additives can ensure the uniform dispersion of each component in the additives and improve the dispersion performance of the additives.
Excellent dispersibility and stability: Xiangxi additives has excellent dispersibility and stability, which can ensure the uniform dispersion of the additives in the process of plastics processing and improve the quality and performance of the final product.
Wide range of applications: Xiangxi additives are suitable for various plastic processing fields, such as injection molding, extrusion, blow molding, etc., to meet the needs of different industries.
Professional technical support: Xiangxi additives provide customers with professional technical support to help customers solve the problem of uneven dispersion of additives and optimize the plastic processing.
Como una opción ideal para resolver el problema de la dispersión desigual de masterbatch, Xiangxi masterbatch ha ganado la confianza de los clientes con sus ventajas de materias primas de alta calidad, proceso de producción avanzado, excelente dispersabilidad y estabilidad. Al elegir los masterbatches de Xiangxi, obtendrá un excelente rendimiento del producto y un procesamiento estable, y mejorará la eficacia de su producción y la calidad del producto.
