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Silicone masterbatch wear-resistant agent is a branch series of silicone series additives, which focuses on amplifying its wear resistance performance on the basis of possessing the general characteristics of silicone additives. This wear-resistant agent is mainly applied to shoe materials such as TPR, EVA, TPU, and rubber soles, aiming to improve the wear resistance of shoe materials, extend the service life of footwear, and enhance comfort and practicality.
Silicone masterbatch wear-resistant agent can comprehensively improve the surface lubrication, wear resistance, scratch resistance, and flame retardancy of shoe materials and soles, fully complying with international environmental standards. For the processing of different types of rubber and plastic products, the amount of additives can be adjusted according to the actual requirements of the products.
In addition, silicone masterbatch wear-resistant agents are also widely used in the field of modified plastics, halogen-free flame retardant wire and cable materials, various plastic rubber shoe soles, various plastic pipes, and plastic sealing strips. As a modifier for plastic products, it can comprehensively improve the fluidity of plastic products during production, increase the demolding ability of products, and enhance the smoothness, brightness, and wear resistance of plastic products after molding. At the same time, it can also improve the weather resistance, insulation, scratch resistance, corrosion resistance, and flame retardancy of plastic products during subsequent use.
Therefore, the application of silicone masterbatch wear-resistant agents in shoe soles is mainly to improve the wear resistance, scratch resistance, and flame retardancy of the sole, thereby extending the service life of shoes, improving their comfort and practicality. At the same time, the application of this wear-resistant agent also meets environmental standards, which is of positive significance for protecting the environment and reducing waste.
The production process of silicone masterbatch includes the following steps:
- Preparation of raw materials: Select appropriate thermoplastic materials as carriers and organic polysiloxanes as active ingredients. These raw materials should meet production requirements and have the required characteristics.
- Mixing and dispersion: Mix organic polysiloxane with thermoplastic to ensure uniform dispersion of active ingredients in the carrier. This step can be achieved through appropriate mixing and dispersion equipment to ensure the uniformity of the masterbatch.
- Melt extrusion: The mixed material is melted and extruded, heated to a molten state through a melt extruder, and extruded into strips through a mold. This step can control the shape and size of the masterbatch.
- Cooling and cutting: The extruded strip material is cooled and then cut into particles of the desired size. Cooling can be achieved through natural cooling or using cooling equipment, while cutting can be done using a cutting machine.
- Screening and packaging: Screen the cut silicone masterbatch, remove unqualified particles, and package the qualified particles. The packaging should use appropriate packaging materials to ensure the safe storage and use of the mother batch.
In addition, attention should be paid to the quality control of raw materials, process parameters, and maintenance of production equipment during the production process to ensure that the produced silicone masterbatch has excellent performance and quality.
Xiang Xi New Material follow the above produciton steps strickly and provide the solutions for shoe sole customers to improve the anti-abrasion.